Essential for Industrial Insulation! Extruded Insulation Panels, Building Cold-proof Insulation Walls for Factory Facilities

This extruded thermal insulation board, which is specially made for industrial scenarios, unites advanced manufacturing techniques. Using high quality polystyrene resin as the main raw material, it is moulded into a continuous and uniform closed cell honeycomb structure through a unique and sophisticated extrusion process. This structure is a perfect combination of nature and human wisdom. Each closed cell is like a tiny but highly efficient heat insulation chamber, closely connected but independent of each other, forming a strong heat insulation barrier. It is this unique structure that gives the extruded plastic insulation board excellent thermal insulation performance, and can efficiently prevent the transfer of heat, which significantly reduces the energy consumption of the factory in the heating in winter and cooling in summer, and saves a lot of operating costs for the enterprise.

1. Efficient thermal insulation: extruded plastic insulation board has a very low thermal conductivity, this characteristic makes it like a loyal heat ‘gatekeeper’, can be extremely effective in preventing heat conduction. In the cold winter, it can firmly lock the heat inside the factory, significantly reducing the need for additional consumption of heating energy due to heat loss; in the hot summer, it can be like a solid shield, blocking the outside heat wave, reducing the operating load of the refrigeration equipment, thus significantly reducing the summer refrigeration energy consumption, energy saving and emission reduction for the enterprise to achieve the goal of providing strong support.

2. High-strength pressure: In the factory environment, the placement of equipment, handling of goods on the ground and the surface of the relevant facilities to generate greater pressure. Extruded plastic insulation board has excellent high-strength compression resistance, can easily withstand these pressures. Whether it is the long-term parking of heavy machinery, or frequent transport of goods crushed, it can maintain a stable structure, no deformation, no damage. This excellent pressure resistance ensures that the insulation board always maintains good performance during long-term use, providing lasting and reliable thermal insulation protection for factory facilities.

3. Waterproof and moisture-proof: Its closed-cell honeycomb structure not only gives good thermal insulation performance, but also provides it with excellent waterproof and moisture-proof capability. Each closed hole is like a miniature moisture-proof fortress, effectively blocking the penetration of water vapour. In the industrial production environment, humid air, accidental water splashing and other situations occur from time to time, extruded plastic insulation board can well resist these situations, to avoid the loss of insulation effect due to moisture, which in turn affects the normal operation of the equipment. At the same time, good waterproof and moistureproof performance also helps to extend the service life of the insulation board itself, reduce the need for replacement and maintenance costs due to moisture damage.

4. Strong chemical stability: different industrial production processes are often accompanied by the use of various chemical substances, which requires insulation materials with good chemical stability. Extruded plastic insulation board with its special material formula and structure, showing a strong resistance to acid and alkali, corrosion resistance.

Whether in the strong acidic chemical workshop, or in the highly alkaline smelting place, it can be stable to play the role of heat preservation and insulation, do not react with the surrounding chemical substances, suitable for all kinds of complex industrial environment, greatly extends its service life in industrial facilities, for the enterprise saves the cost of frequent replacement of thermal insulation materials and energy.

Here are four specific application scenarios of packaging machinery:

1、Cold storage cold chain insulation

2、Building roof insulation

3、Steel structure roof

4、Building wall insulation

5、Building ground moisturising

6、Square ground

7, Ground frost control

8, Central air-conditioning ventilation ducts

9, Airport runway heat insulation layer

10, High-speed railway roadbed, etc.

1. Grass-roots level treatment: Before installing the extruded plastic insulation board, the first step is to thoroughly clean the surface of the plant facility. This step is crucial, because dust, oil and other impurities will affect the bonding effect of the insulation board and the grassroots. Use professional cleaning tools, such as high-pressure water gun, broom, cleaner, etc., to carefully remove all kinds of pollutants on the surface of the facility, to ensure that the grass-roots surface is flat and dry. For some uneven parts, also need to be polished or repair, for the subsequent installation of insulation board to create a good foundation conditions.

2. Line positioning: according to the detailed design requirements, the use of ink bucket or laser marking instrument in the processed grass-roots level to accurately pop up the installation of insulation board position line. These lines are just like the blueprint of the building, which provides a clear guide for the accurate installation of the insulation board. In the process of bouncing lines, the operation should be carried out in strict accordance with the design dimensions to ensure that the insulation boards are neatly arranged and evenly spaced to ensure the aesthetics and performance of the whole insulation system.

3. Paste insulation board: choose special extruded insulation board designed for the special binder, will be evenly coated in the back of the insulation board. Pay attention to the thickness when applying, to ensure that the binder can fully cover the back of the insulation board to provide sufficient bonding force. Then, in accordance with the previous position line, the insulation board will be accurately pasted on the grass-roots level. In the pasting process, the insulation board should be gently tapped with a rubber mallet, so that the insulation board and the grass-roots level are in full contact with each other, and any air that may be present is discharged to ensure that the bond is strong. At the same time, pay attention to the flatness between neighbouring insulation boards to avoid the appearance of height difference.

4. Board seam processing: insulation board will inevitably exist between certain gaps, these gaps, if not dealt with, will become a channel for heat loss. Therefore, the need to use special sealant to fill the board gap. In the filling process, to ensure that the sealant fully fill the gap, and the surface is flat and smooth. After filling, the sealant should be checked, such as leakage or uneven place, timely repair, in order to maximise the prevention of heat loss through the board seam, to ensure the overall performance of the insulation system.

5. Fixed to strengthen: for large equipment in factories, such as boilers, reactors, etc., as well as some parts susceptible to external impact, such as corners, doorways, etc., the binder alone may not be enough to ensure the stability of the insulation board. In these parts, it is necessary to use anchors to further fix the insulation board. According to the actual situation to choose the appropriate specifications of the anchors, the use of professional tools will be installed in the insulation board and the grass-roots level, to ensure that the insulation board in the external forces will not be shifted or fall off, to enhance the reliability of the entire insulation system and security.

6. Surface treatment: according to the actual needs of the factory and the use of the environment, the surface of the installed insulation board for protection. For example, in some areas with fire protection requirements, can be coated with fire protection performance of good protective paint; in some areas susceptible to mechanical damage, can be coated with wear-resistant protective coating. Surface treatment can not only further protect the insulation board, extend its service life, but also meet the special requirements of different industrial environments, enhance the functionality and adaptability of the whole insulation system.