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High Density DIY-friendly Durable Long-lasting Protection XPS FOAM BOARD

Our high-quality Door Intermediate Material XPS Foam Board offers a reliable and efficient solution for door manufacturing. With its excellent design, outstanding features, and wide range of applications, it is the ideal choice for those who are looking to enhance the performance and energy efficiency of their doors. Contact us today to learn more about our XPS foam board products.
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Product Introduction

Our high-quality Door Intermediate Material XPS Foam Board is meticulously designed to meet the diverse needs of modern door manufacturing. The board's structure is engineered with precision, featuring a uniform and dense cellular composition. This unique cellular structure is achieved through advanced extrusion processes, ensuring consistent quality throughout the board.


The surface of the XPS foam board is smooth and flat, which not only provides an ideal base for further processing but also contributes to the overall aesthetics of the door. It can be easily bonded to other materials such as wood, metal, or plastic, enhancing the door's structural integrity and performance. The edges of the board are carefully cut to ensure a perfect fit within the door frame, minimizing any potential gaps that could lead to heat loss or air leakage.


To enhance its functionality, our XPS foam board can be customized in terms of thickness. We offer a wide range of thickness options to accommodate different door designs and insulation requirements. Whether it's a thin layer for lightweight doors or a thicker one for doors that demand higher insulation performance, we can tailor the board to meet your specific needs. Additionally, the board can be pre-treated with special coatings or additives to improve its resistance to moisture, fire, or other environmental factors.


Physical And Mechanical Properties
Item Unit Performance
Smooth   Surface
X150 X200 X250 X300 X400 X450 X500
Compressive strength Kpa ≥150 ≥200 ≥250 ≥300 ≥400 ≥450 ≥500
Size Length MM 1200/2000/2400/2440
Width MM 600/900/1200
Thickness MM 10/20/25/30/40/50/60/70/80/100
Water absorption rate, water seepage 96h %(Volume fraction) ≤1.0 ≤1.0
GB/T 10295-2008 Thermal Conductivity Average   temperature of 25℃ W/(m.K) ≤0.034 ≤0.033
Density kg/m³ 28-38
Remark Product size, density,   compressive strength, thermal conductivity support customization

Door Intermediate

Product Advantage

One of the most outstanding features of our XPS foam board is its exceptional thermal insulation property. With a low thermal conductivity, it effectively blocks the transfer of heat, making it an ideal intermediate material for doors. This helps to maintain a comfortable indoor temperature, reducing the energy consumption of heating and cooling systems. Whether it's a cold winter or a hot summer, our XPS foam board ensures that the door provides excellent thermal insulation, enhancing the energy efficiency of the building.


Another notable feature is its high compressive strength. The dense cellular structure of the XPS foam enables the board to withstand significant pressure, ensuring that the door remains stable and durable. It can support the weight of the door panel and any additional components, such as glass or hardware, without deforming or collapsing. This feature is crucial for the long-term performance and reliability of the door.


Our XPS foam board also offers excellent moisture resistance. The closed-cell structure of the foam prevents water from penetrating the board, protecting the door from moisture damage, mold, and mildew. This is particularly important for doors in areas prone to high humidity, such as bathrooms or kitchens. Additionally, the board is resistant to a wide range of chemicals, making it suitable for use in various environments.


Product Uses

Our high-quality Door Intermediate Material XPS Foam Board is widely used in a variety of door applications. In residential buildings, it is an ideal choice for interior and exterior doors. For exterior doors, it provides excellent thermal insulation, protecting the home from the elements and reducing energy costs. For interior doors, it can help to reduce noise transmission, creating a more peaceful and comfortable living environment.


In commercial buildings, such as offices, hotels, and retail stores, our XPS foam board is used in the construction of doors to enhance their performance. It helps to maintain a stable indoor temperature, improve energy efficiency, and provide a more comfortable working or shopping environment for occupants. Additionally, the board's durability and resistance to moisture and chemicals make it suitable for use in commercial settings where doors are subject to frequent use and exposure to various environmental factors.


Our XPS foam board is also used in the manufacturing of specialized doors, such as fire-rated doors, soundproof doors, and insulated garage doors. In these applications, the board's unique properties, such as its thermal insulation, fire resistance, and sound absorption, play a crucial role in meeting the specific requirements of the doors.


Product FAQ

Q1: Can the XPS foam board be easily cut to fit different door sizes?

A: Yes, our XPS foam board can be easily cut using standard cutting tools such as a utility knife or a saw. Its uniform structure and lightweight nature make it simple to shape and customize to fit the specific dimensions of different doors. However, it is important to use sharp tools and follow proper safety precautions when cutting the board to ensure a clean and precise cut.

Q2: How long does the XPS foam board last in a door application?

A: Under normal conditions, our XPS foam board can have a long lifespan of 20 to 30 years or even more in a door application. The board's resistance to moisture, chemicals, and physical damage, along with its durable construction, contributes to its longevity. However, factors such as the quality of installation, the environmental conditions, and the level of usage may affect its lifespan. Regular inspection and maintenance can help to extend the life of the board.

Q3: Is the XPS foam board safe for use in residential doors?

A: Yes, our XPS foam board is safe for use in residential doors. The materials used in its production are carefully selected to meet strict safety standards. The board does not release any harmful substances or odors that could pose a risk to human health. Additionally, its fire resistance and other safety features make it a reliable choice for residential door applications.

Q4: Can the XPS foam board be recycled at the end of its useful life?

A: Yes, our XPS foam board is recyclable. At the end of its useful life, it can be collected and processed for recycling. Recycling XPS foam helps to reduce waste and conserve resources. We encourage our customers to recycle the board in accordance with local recycling regulations and practices.


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E-mail: mandy@shtaichun.cn
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